mn Electronic GmbH - smd productions systems

mn Electronic GmbH - smd productions systems

>> Products >> AOI

OptiCheck

The Automatic Optical Inspection System


Modern Production Technologies...

With the increasing miniaturisation of components in electronic assembly, previous methods of inspection using the naked eye can prove to be unreliable due to tiredness, loss of concentration etc.

...requires the optical inspection...

Automatic inspection eliminates errors caused by the human element when inspecting for assembly faults on a PCB. OptiCheck ensures total inspection in the process from the first to the last PCB.

...within the production process

The OptiCheck system can be perfectly integrated into the production line. It offers network compatibility and interprocess communication without high cost.

OptiCheck is an efficient and flexible system for automatic optical inspection of printed boards.

OptiCheck works on the principle of image comparism, basic modern colour image processing and recognition methods. It follows the listed stages:

  • The scanning unit, the scan box for offline operation, or the inline system scans the board and offers a colour image to the computer for validation
  • Following a pre-defined check plan the system checks the single items using algorithms stored in a component library. Like a placement plan OptiCheck "knows" at which position a component has to be found

OptiCheck offers a low sales price which will be rapidly payed off. And that although containing a most powerful and covering software platform.

Information:

icon_pdf About OptiCheck
icon_pdf OptiCheck - Inline System
icon_pdf OptiCheck - TopTable System
icon_pdf OptiCheck - Components inspection
icon_pdf OptiCheck - Solder paste inspection


OptiCheck - Inline System

OptiCheck-Inline solution for full automatic operation.



OptiCheck-Inline system, including a three part ASYS transport module is switchable from single inspection to continuous inspection or no inspection in the case that validation is not necessary.
  • Lane 1: Arrival zone, used as a buffer.
  • Lane 2: Scan zone, for image processing.
  • Lane 3: Exit zone for separating faulty boards.

The system is ready to plug into all common interfaces like Siemens, SMEMA, SMPI, Fuji, Panasonic ...

The Conveyor unit with an additional scan computer allows the parallel picture reception and check. The parallel processing in a twin computer system enlarges the speed - especially for strong production lines.

Technical Data A3 format
Power consumption
: 240V, 50 Hz, 6A
Dimensions
: 1590 x 810 x 2000 mm
Weight
: 195 kg
Board size
: 500 x 420 mm
Variable transport width
: 70 - 420 mm
Image size (max)
: 420 x 290 mm
Board height (max. up)
: 20 mm
Board height (max. low)
: 50 mm
Resolution (max. optical)
: 1200 dpi (0,021 mm/Pixel)

OptiCheck - TopTable System


OptiCheck-TopTable system for automatic offline inspection

TM300



Technical Data A3 format A4 format
Power consumption
: 240V, 50 Hz, 6A
: 240V, 50 Hz, 6A
Dimensions
: 750 x 540 x 420 mm
: 650 x 510 x 460 mm
Weight
: 45kg
: 30kg
Board size
: 430 x 320 mm
: 370 x 300 mm
Image size (max)
: 420 x 290 mm
: 330 x 210 mm
Board height (max. up)
: 20 mm
: 30 mm
Board height (max. low)
: 50 mm
: 50 mm
Resolution (max. optical)
: 1200 dpi (0,021 mm/Pixel)
: 600 dpi (0,042 mm/Pixel)



OptiCheck - Software

OptiCheck-Software for board processing inspection.

Opticheck_norm



OptiCheck-Software follows the principles of image comparison based on most recent methods of colour image processing and recognition.

It works using these steps:

  • the scanner unit, the Scan-box of the TT-System for off-line operation, or the Conveyor-Box of the in-line system scans the board to be checked and offers a two dimensional colour image to the computer for further validation.
  • following a predefined checkplan the system validates the part positions (check areas)using the dimensions and algorithms defined in the library. Like a placement plan of a pick-and-place OptiCheck "knows", at which position a certain part can be expected.

The part positions can be validated matching these criteria:

  • Existence or absence?
  • Correct colour according to a reference image and tolerance pattern?
  • Exact positioning inside of the tolerance frame?
  • ... inside the accepted rotation tolerance?
  • Existence and position of the polarity marker?
  • Label and markers or parts?
  • Appropriately defined contact spaces are checked additionally for bridges.

OptiCheck-Software is able to recognize:


missing components
wrong components
shifted components
twisted components
edged components
wrong polarity
wrong component mark
bridges
wrong component value
solder joints quality
missing soldering paste
too less soldering paste on the pad
too much soldering paste around the pad
paste bridge
track disconnection
track small width
bridge between tracks
pad defect
pad wrong dimension
hole shift
hole defect

System requirements:

  • Pentium Processor, min. 500 MHz
  • 256 k Cache
  • 256 MB RAM
  • 10 GB HDD
  • 16 MB graphic board
  • SCSI II Adapter (or higher)
  • Operation system: Windows NT,2000,ME,98.

Ready for networking with the appropriate adapter, for all networks running under the Microsoft OS´s.



Go to top of page


© 2007 mn electronic GmbH

Design Baiba Eihenberga
HTML+PHP Ojars Krumins